Why Should The Spring Be Galvanized?

Why Should The Spring Be Galvanized?

Spring is a mechanical part that uses elasticity to work. Spring parts made of elastic materials deform under the action of external force and return to their original shape after removing the external force. Because of their characteristics, springs are widely used in all walks of life.

Whether you are using Compression springs, Spiral springs, or Hot Roll springs, some relatively harsh working environments (such as working in corrosive environments) cannot be avoided.

Corrosion, bumps, and rough surface will not only affect the appearance, but also reduce the strength of the spring, and even cause application failure.


What effect does galvanizing have on the spring?

Many people may think that galvanizing is just for a more beautiful appearance, but everyone ignores that galvanizing has other effects besides beauty.

Here are some brief descriptions of why springs should be galvanized:

 

compression spring

1.Spring Protection

The galvanized layer is used for the anti-corrosion maintenance layer of the spring in normal atmospheric conditions. Zinc is more stable in dry air, and a white film--Zinc Oxide is formed in the humid air. This layer of film can prevent the spring from being continuously corroded, so as to protect the spring.


2.Make the Coating Smooth

The electroplating protective layer can not only protect the spring from corrosion but also make the surface of the spring more beautiful and obtain a relatively smooth coating.


3.Improve Performance

Generally speaking, the passivation treatment of the galvanized layer after electroplating can improve the protective performance and anti-corrosion performance of the spring coating.

Some electroplated metals have the function of improving the working performance of the spring, such as increasing the surface hardness of the spring, increasing the wear resistance, and improving the thermal stability.


4.Reduce Hydrogen Embrittlement

What is hydrogen embrittlement?

The Zinc or Cadmium plating of the spring is carried out in the electrolyte. During the electroplating process, a part of the reduced hydrogen penetrates into the plating layer and the crystal lattice of the base metal, causing internal stress and making the plating layer and the spring brittle.


Hydrogen removal treatment

Due to the high strength of the spring material and the large deformation of the spring when it is formed, the spring is particularly sensitive to hydrogen embrittlement. If the hydrogen is not removed in time, it will cause the spring to break. In order to eliminate some defects in the electroplating process, To improve the physical and chemical properties of the spring, extend the service life of the spring, and increase the corrosion resistance of the coating, post-plating treatment must be carried out, that is, hydrogen removal treatment.

The hydrogen removal treatment is carried out immediately or within a few hours after electroplating. The electroplated spring is heated at a temperature of 200-215°C for 1 to 2 hours or more than 2 hours to achieve the purpose of hydrogen removal.


Conclusion

XULONG SPRING is a spring supplier in China, with rich experience in spring production, and its products are widely used in the military industry, automobile, agriculture, and other fields. XULONG SPRING has a professional technical department, which can design springs of different shapes such as Compression spring or Spiral spring. For more information about springs, welcome to communicate with us.